Crystal Research and Technology
Cryst. Res. Technol. 37 (2002) 1264 - Abstract -

H. El-Shall, M. M. Rashad*, E. A. Abdel-Aal*

Engineering Research Center for Particle Science & Technology, Department of Materials Science and Engineering, University of Florida, Gainesville, FL, USA
*Central Metallurgical Research & Development Institute, Helwan, Cairo, Egypt

Effect of phosphonate additive on crystallization of gypsum in phosphoric and sulfuric acid medium

Understanding the mechanisms of growth and inhibition during crystallization of calcium sulfate is of primary importance for many industrial applications. For instance, inhibition of the crystallization process may be required to prevent scale formation in pipes, boilers, heat exchangers, reactors, reverse osmosis membrane surfaces, cooling water systems, secondary oil recovery utilizing water flooding techniques and desalination evaporators, etc. On the other hand, control growth and morphology of gypsum crystals is desired in achieving higher filtration rate and higher productivity of phosphoric acid from phosphate rocks. In this regard, this basic study is carried out to understand effect of Aminotris (methylenephosphonic acid (ATMP) on calcium sulfate dihydrate (gypsum) crystallization. The time elapsed between the achievement of supersaturation and the appearance of a solid phase (termed as induction time) is measured under different supersaturation ratios ranging from 1.018 to 1.979. The data are used to calculate the surface energy, critical nucleus size, and crystal growth rates of gypsum under different conditions. The results show that, the induction time decreases exponentially with increasing the supersaturation ratio. In addition, the surface energy decreases with ATMP compared to the baseline (without ATMP). Interestingly, with addition of the ATMP, the crystals mean and median diameters are found to decrease. The inhibition efficiency ranges from 16% to 59% depending on supersaturation ratio.

Keywords: crystallization inhibition, calcium sulfate dihydrate, crystal size distribution, induction time, aminotris (methylenephosphonic acid)



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